Basic Info.
Separation Mode
Sedimentation Type
Operating Type
Continuous Type
Centrifuge Type
Disc Centrifuge
Distillation Equipment Type
None
Extraction Tower Type
None
Product Type
Marine Oil and Fuel Oil Centrifuge S
Model Number
Fuyi Disk Separator
Sedimentation Area Cm ^
2: 28.5*10^7
Application
:Biodiesel Seapration
Warranty:24 Months
Bearing:SKF
Certification
ISO9001:9000
Dimension(L*W*H)
1500*900*1500mm (Lxwxh
Transport Package
Export Standard
Specification
CE, SGS, GMP, ISO
Product Description
Fuyi automatic lube oil filter systems are designed specifically for full-flow filtering of the lubricating oils used in trunk piston and crosshead engines. Their extremely effective filtering prevents contaminants from entering sensitive parts of the engine, thus reducing engine wear and boosting reliability. Their compact, space-saving design makes them easy to install and to retrofit as upgrades to existing installations.
The continuous backflushing that is a core feature of Fuyiautomatic lube oil filter systems prevents any solids adhering to the filter surfaces - which means no manual cleaning of filter elements is required. The filters therefore run with more than 12,000 operating hours between cleaning and inspection.
In addition, there is only a low, constant pressure drop across the filter elements, which reduces the risk of them cracking. During backflushing there is no pressure drop at all. The near-constant pressure in the engine's lubricating oil system makes it easier to detect any malfunctions, simply by registering pressure changes.
There are three main types of Fuyilube oil filter, all with an automatic backflushing system. The X type is designed for use with crosshead engines, the T type for use with trunk piston engines and the Eliminator type for use with trunk piston engines of up to 4,000 kW in capacity.
Certain X and T models are available with a special diversion chamber that collects any particles backflushed from the full-flow chamber, acting as an automatic, maintenance-free sludge treatment system. The Eliminator models actually supplement the full-flow automatic filter with another high-performance technology - a special disc-stack centrifuge for removing particles from the oil flushed out of the filter, allowing the oil to be returned to the engine sump.
How it works
The unfiltered oil entering the filter is fed by the distributor to 11 of the 12 filtering columns. Solids are collected on the filter surface and the filtered oil flows to the engine. Previously collected solids are removed in the twelfth column by backflushing
with a small amount of the filtered oil.
This is taken through a passage in the distributor via the backflushed oil outlet and back to the lubricating oil sump. The distributor, which is driven by the hydraulic motor on top of the filter housing, rotates at regular intervals to feed oil for filtration in 11 columns and to backflush in the twelfth.
In this way, all the columns are backflushed once per full rotation of the distributor, which corresponds to every one to three minutes. The pressure drop indicator connected between the inlet and outlet of the filter provides a reading and signals an alarm condition if for any reason the pressure drop reaches the alarm level. This indicates that there is a problem in the lubricating oil system.
The driving force for the automatic backflushing is the pressure difference between the clean oil outlet (P2) and the backflushed oil outlet (P3) of the filter.
A pressure drop indicator, inspection covers and counter flanges are provided as ancillary equipment. Options exist for additional features, such as magnetic plates installed on the inlet housing.
The centrifuge specification:
Specifications
Fuyi separator centrifuge were specially and professional designed for extremely demanding separation jobs. Key features of Fuyi separator centrifuge are its ability to handle high flow rates, high solid content and high-termperature process.
These functions make the centrifuge separator as the ideal choice to handle the tough conditions encountered in the animal and fish processing industries.
In addition , the fuyi centrifuge separator combines a high G-force from 6500 to 9800 , high sludge capabilities and automated operation. The centrifuge bowl can be made by Super Duplex stainless or normal Sus304, which makes it possible to combine extremely high erosion resistance with very high bowl speed for demanding separation duty.
Application:
Crude oil refinery and crude oil refinery detail procedure as below:Maximizing profitability depends upon the ability to improve energy efficiency, lower costs, reduce emissions, use plot space wisely and optimize production yields as per market demands.Fuyi has a complete portfolio of heat exchangers for refinery processes. No matter the nature of the service, we can provide you with well-proven technology to address and overcome your everyday challenges.
The Fuyi Centrifuge separator is designed for intermittent discharge of solids , while separating two intermixed and mutually insoluble liquid phases of different densities. In different optimized executions it is used for a large number of duties, from handing separation of fish press liquid , stick water and extract, and on the other hand purification of fish oil and liver oil , animal fats , peel oil and similar oil products.
Performance
The actual throughputs depend on variables such as the amount and type of solid , the temperature , viscosity and degree of separation required. The following figures indicate the rate of performance, although no guarantees are given.
Fuyi Centrifuge Separator representatives or sale man will be please to provide you with further information and details.
Standard design
The machine consists of a frame that has a horizontal drive shaft with clutch and brake, worm gear , lubricating oil bath and vertical bowl spindle in the lower part.
The bowl is mounted on top of the spindle in the lower part. The bowl is mounted on top of the spindle , inside the space formed by the upper parts of the frame , the ring solid cover, the collecting cover, and frame hood . The feed and liquid discharge system , including the paring disc pump for the heavy phase, also rests on this structure. All parts in contact with the process liquid are made of stainless steel. The bowl is of the solid-ejecting disc type with hydraulic operating system. The electric motor is of the variable frequency drive type or of controlled-torque type.
Basic equipment
Concentrator or purifier parts, inlet and outlet devices, revolution counter, set of erosion-protective parts ,illuminated sight glass box for light phase outlet , vibration switch , vibration-isolating base plate , flange motor, set of tool and standard set of spare.
Optional extras
Started equipment, frequency converter, discharge control panel, standard set of fittings, set of CIP valves and fittings and serviceability package for online viewing of separator status
Material data
Bowl body , hood and locking ring S.S304
Solids cover and frame hood S.S
Frame bottom parts green cast iron , cald with
In and outlet parts S.S
Gasket and o-ring Nitrile rubber
Operating principles
Separation takes place inside a rotating bowl. The feed is introduced to the rotating centrifuge bowl from the top via a stationary inlet pipe (1),and is accelerated in the distributor(2),which was specially designed to ensure smooth acceleration of the feed liquid(4). Leaving the distributor, the feed enters the disc stack(3). The separation into liquid-liquid-solid takes place between the discs, with the oil phase moving through the disc stack to the centre. When it reaches the centre, it is discharged through hole (5) and ejected into the collecting frame. The water and heavy solid separated from the oil move to the periphery, and the water flows via channels in the top disc(6) to the paring chamber, where it is pumped out of the rotor by means of a built-in paring disc(7).During purification, hot water is fed into the inlet of the bowl before the process liquid is introduced. The water forms a seal around the outer edge of the top disc. The solid collect in the periphery where they are discharged intermittently via the centrifuge cyclone. The solid are discharged by means of a hydraulic system, which forces the sliding bowl bottom(8)to drop down at preset suitable intervals, thus opening the solid ports at the bowl peripheryOur company introduction:
Our company was established in June 1986, formerly known as Guangzhou Fuyi Pharmaceutical Machinery Co., Ltd. Our company is now a technologically advanced and high-tech enterprise integrating R&D, production, and sales. Our company is a member of National separation machinery of Standardization Technical Committees, and also the Council Member of China General Machinery Industry Association. The director of our company is one of the first separation equipment researchers in China who obtained multiple National awards. "Tubular Separator", currently in effect, is the national standard and was drafted by our company. And in the same industry, our company is one of the first batches to pass ISO9001: 2000 quality system certification.
Our comprehensive performance has reached the advanced international level. Our company and branch office cover a total area of 60mu (1mu equals to 666.7m2) and a building area of 13, 000 square meters for equipment design and manufacturing, equipment inspection and test run.
With spare parts library and the material separation lab and the full equipped equipment, our company is one of the biggest manufacturers of separator equipment in domestic market. Our team is consisting of technology developers, PHD, postgraduates and undergraduates. We have close technical exchanges with Chinese Academy of Sciences, Zhejiang University and Tianjin University. We have won lots of national technical patents. Every year our company attends world-class meetings on separator machine and learns frontier technology.
Our equipment is widely used in pharmaceutical, chemical, food, beverage, blood products, material classification, biological diesel oil and other industries for the separation of solid and liquid or the separation of liquid and liquid. At present, there are thousands of equipment with all sizes have been used in lot of well known industries. As a domestic industry leader, we would like to provide our various products, excellence quality and perfect service to meet the market demand in the whole world, win the majority of users' trust and become the pioneer of the machinery manufacturing industry in the new century!luburacating oil filte and crude oil refinery detail procedure as below:Maximizing profitability depends upon the ability to improve energy efficiency, lower costs, reduce emissions, use plot space wisely and optimize production yields as per market demands.Fuyi has a complete portfolio of heat exchangers for refinery processes. No matter the nature of the service, we can provide you with well-proven technology to address and overcome your everyday challenges.
Address:
No. 47-1, Zhushan Industrial Area, Guangzhou, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Chemicals, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001, ISO 20000, GMP
Company Introduction:
Guangzhou FuYi Liquid Separation Technology Co., Ltd was found in 2009, formerly known as Liaoyang Sunny Pharmaceutical Machinery Co., Ltd. We are proven experts in the fields of fluids separation and environmental protection business. As an industrial polite player, our company is a member of National Separation Machinery of Standardization Technical Committees, and also the Council Member of China General Machinery Industry Association. We have also acquired over a 100 national technical patents throughout innovation and sustainable development. Our chairman is a well-known and well-established separation technology researcher in China who obtained numerous national awards. The current Chinese national standard for tubular separator was drafted by our company. Guangzhou FuYi features an ISO9001: 2000-acrredited production line and our centrifuges are certified with CE Marking.
We thrive on innovation and customer care, teams of specialists and highly trained employees work in different departments in the company including research and development, manufacturing, marketing, sales and customer service. Our products are sold throughout the world through company-owned customer channels outlets and a strong network of international distributors. We also work closely with national academies and universities including but not limited to Chinese Academy of Sciences, Zhejiang University, and Tianjin University.
Our products are widely used in various fields such as pharmaceutical production, blood separation, chemistry industry, food manufactory, new fuel industry and many others. We are confident that customers can rely on our experienced and customer-orientated teams to provide help in selecting the products for the specific application, troubleshooting existing equipment, and solving regulatory compliance issues. Guangzhou FuYi is dedicated to provide excellence quality products and services to meet the customer′s needs and delivering solutions you trust.
Apart from its headquarter in Guangzhou, FuYi centrifuge has another two factories conveniently located in Wuxi and Liaoyang which enable FuYi cover the most populated areas in Eastern part of the provinces of China.